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Gantry Robot Automation

  • Parts Processing Line Video01

  • Parts Processing Line Video02

  • Parts Processing Line Video03

Explanation

As a solution that allows the establishment of an unmanned automation system
for machine tool loading/unloading and all manufacturing processes using multi-axial gantry robots,
it is a solution optimized for heavy lifts and parts processing lines that are mass-produced.

Especially, it has the strengths of high-speed, high-precision transport, high space efficiency, unmanned automated operation,
reduced defect rate, enhanced productivity, etc. to become an essential automation solution for optimizing mass production,
expanding to various industries such as secondary batteries and aviation, etc.

Strengths & Effects

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    Increased Productivity

    As it carries out working material import/export and movement of parts between processes to machine tools (machining center, CNC shelf, etc.), it maximizes productivity by minimizing the idle time of machine tools. Eases labor dependency and maximizes productivity as 24-hour unmanned automatic operation is possible

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    Reduced Defect Rate and Quality Enhancement

    Reduces the defect rate as it allows quick and precise position decision by applying the servo control system Prevents defects due to scratches and shock, etc. that can occur during manual labor. Enhances product quality

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    Cost Reduction

    One gantry robot system can manage multiple machine tools, greatly reducing space and cost. Although it has a high introductory cost, it is highly effective in reducing labor and maintenance costs.

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    Flexible Line Composition

    Allows relatively easy line adjustment and expansion even when changing product items and increasing facilities Can establish a smart factory by connecting with logistics robots (AMR, unmanned forklifts, cooperative robots, etc.) and automation facilities (conveyors, etc.)

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    Improvement of Safety and Work Environment

    Ensures the safety and health of workers by replacing repetitive heavy lifting tasks with robots Floor space can be used as it is installed at the ceiling of the factory, securing safety during worker or equipment movement.

Related Facilities

  • Gantry robot
  • Track motion
  • Logistics automation equipment
  • LMS
  • Tire Automated Warehouse

Explanation

Completed tires undergo classification by model in the gantry warehouse, followed
by temporary storage. Subsequently, they are palletized and transferred to the Main logistics warehouse.

A solution where outbound tires from the main logistics warehouse are classified by model in
the gantry warehouse and palletized according to the requested shipment quantity before shipment.

Strengths & Effects

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    Maximize Space Efficiency

    Direct flat loading on the factory floor without a separate storage rack saves space and has high utility

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    Logistics Management Optimiz

    Connects with WMS (Warehouse Management System) to allow quick import/export of cargo and efficient stock management; the connection with logistics robots and automation facilities makes it advantageous in unmanned automation of the logistics system within the factory

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    Operation Flexibility

    Allows loading and storage of various bulk material and heavy/large products,
    The warehouse layout can be flexibly changed according to the form of the cargo, which can be applied to various industries

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    Cost Reduction

    Saves on initial investment and maintenance cost as it does not need separate storage rack, stacker crane, shuttle, etc.
    Saves on labor costs and optimizes operation efficiency as 24-hour unmanned operation is possible through connection with WMS

  • P-Box Automated Warehouse

Explanation

A solution that utilizes floor space to pick, store, and sort products in P-BOX units,
and is applicable to all types of cargo that allow multi-level stacking.

Strengths & Effects

  • recenter
    Maximize Space Efficiency

    Direct flat loading on the factory floor without a separate storage rack saves space and has high utility

  • elevation
    Logistics Management Optimiz

    Connects with WMS (Warehouse Management System) to allow quick import/export of cargo and efficient stock management; the connection with logistics robots and automation facilities makes it advantageous in unmanned automation of the logistics system within the factory

  • autorenew
    Operation Flexibility

    Allows loading and storage of various bulk material and heavy/large products,
    The warehouse layout can be flexibly changed according to the form of the cargo, which can be applied to various industries

  • payments
    Cost Reduction

    Saves on initial investment and maintenance cost as it does not need separate storage rack, stacker crane, shuttle, etc.
    Saves on labor costs and optimizes operation efficiency as 24-hour unmanned operation is possible through connection with WMS

  • Steel Box Automated Warehouse

Explanation

A solution that enables the transfer and palletizing of heavy-duty steel boxes using a gantry robot,
and is capable of operating reliably in high-temperature environments.

Strengths & Effects

  • recenter
    Maximize Space Efficiency

    Direct flat loading on the factory floor without a separate storage rack saves space and has high utility

  • elevation
    Logistics Management Optimiz

    Connects with WMS (Warehouse Management System) to allow quick import/export of cargo and efficient stock management; the connection with logistics robots and automation facilities makes it advantageous in unmanned automation of the logistics system within the factory

  • autorenew
    Operation Flexibility

    Allows loading and storage of various bulk material and heavy/large products,
    The warehouse layout can be flexibly changed according to the form of the cargo, which can be applied to various industries

  • payments
    Cost Reduction

    Saves on initial investment and maintenance cost as it does not need separate storage rack, stacker crane, shuttle, etc.
    Saves on labor costs and optimizes operation efficiency as 24-hour unmanned operation is possible through connection with WMS

Explanation

It is a solution optimized for transporting heavy objects
over 1 t and large products using high-payload gantry robots.

Gantry robots that allow transportation from 1 t to 5 t according to customer demands are standardized,
where ultra high-payload gantry robots over 5 t can be provided through special order. It is widely used in the automobile,
shipbuilding, steel, aerospace, construction materials, and logistics industries, with its scope of application continuously expanding.

Strengths & Effects

  • recenter
    Maximize Space Efficiency

    Direct flat loading on the factory floor without a separate storage rack saves space and has high utility

  • elevation
    Logistics Management Optimiz

    Connects with WMS (Warehouse Management System) to allow quick import/export of cargo and efficient stock management; the connection with logistics robots and automation facilities makes it advantageous in unmanned automation of the logistics system within the factory

  • autorenew
    Operation Flexibility

    Allows loading and storage of various bulk material and heavy/large products,
    The warehouse layout can be flexibly changed according to the form of the cargo, which can be applied to various industries

  • payments
    Cost Reduction

    Saves on initial investment and maintenance cost as it does not need separate storage rack, stacker crane, shuttle, etc.
    Saves on labor costs and optimizes operation efficiency as 24-hour unmanned operation is possible through connection with WMS

Applied Products

  • Gantry robot
  • Track motion
  • Automation of Pre-cast Concrete (double wall) Manufacturing

Explanation

It is a customized solution created using an automated system that utilizes gantry robots
in the shuttering and de-shuttering process, which is key to the Pre-cast concrete double-wall
manufacturing method for construction.

If concrete deposition and curing are completed after the gantry robot automatically places the shutter at the precise location
in connection with the CAD/CAM data management system, the scattered shutters perceive the location through laser scans
for the gantry robot to remove and collect automatically. Likewise, core processes that depended on manual labor were automated
to enhance productivity greatly, serving as an essential solution for establishing smart factories in the field of construction.

Advantages & Expected Effects

Strengths & Effects

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    Enhanced Productivity and Reduced Defect Rate

    The blueprint information is reflected in real time to allow fast and accurate repetition of shuttering/de-shuttering tasks to enhance production speed and uniformize product quality By gently handling ferromagnetic shutters through precise control, product damage is prevented and defect rate is minimized Work speed greatly increases compared to manual labor by efficiently placing various types of shutters by length according to the size of the concrete panel in a short amount of time

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    Cost Reduction

    Reduced labor burden and cost by easing the dependency on experienced workers

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    Enhanced Safety

    Reduced worker risk by replacing heavy payload handling tasks with robots. Improved work environment

Applied Products

  • Gantry robot
  • Blueprint information conversion system
Explanation

The gantry robot-based welding automation system is an optimal solution
that automates the precise welding of large structures and heavy products that can maximize effects
such as enhancing productivity, stabilizing quality, securing safety, reducing cost, etc.

Multi-joint-type welding robots can be combined with multi-axial gantry robots for movement in all desired X, Y, and Z directions,
allowing high-speed, high-precision welding. Especially, it is establishing itself as an essential automation solution in the shipbuilding, steel,
construction, and aviation industries, and it is expected to develop further through connection with AI-based welding optimization technology.

Strengths & Effects

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    Allows Welding of Large Structures
    and Various Shapes

    It makes welding tasks for large structures and complex shapes efficient by combining multi-joint ARM and multi-axial gantry robots that can move in the X, Y, and Z directions. Automatic recognition of the welding part by applying laser scanner and vision system. Provides customized welding solutions for various shapes

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    Enhanced Productivity
    and Reduced Defect Rate

    Maintains consistent quality and increases the welding speed by about 30–50% compared to manual labor through servo motor-based precise control Removes defects and minimizes reworking through AI and sensor-based welding pattern optimization Maintains constant quality through welding bead automatic tracking and inspection system. Reduced defect rate

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    Cost Reduction

    Reduces labor costs by easing the dependency on experienced welders as unmanned 24-hour operation is possible Reduced maintenance and quality management costs due to reduced defect rate following the stabilization of welding quality

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    Enhanced safety

    Enhances worker safety as unmanned automated tasks are possible in the hazardous welding environment due to heat, gas, light, etc. Prevention of industrial disasters and creation of a safe work environment